I just overhauled my A/C system which hadn't worked for the duration of my ownership! circa 5 years!!
I first went to a local so called specialist AC place. They connected their recovery system and much to my displeasure there was a huge hissing noise from the condensor. Then the boss came out and said they wont work on this type of BMW and that I should visit the main dealer as my car is too complicated! WTF!???.... I then lived without AC for a few years until now.
New condensor in, I drew vacuum which disappeared as soon as I stopped my vacuum pump. Hissing was still happening from the lower right bumper.
Bumper and inner wheel liner off and I could now see what had happened. The dryer had rotted and rusted through. Not good. I ordered a new one.
Once it arrived dropped the compressor and checked it wasnt seized. It spun OK but there was no oil left inside the unit. I filled it with 180ml of PAG46 which is the correct amount for the whole AC system with the BMW denso compressor. New o-rings lubed in PAG46 were fitted throughout the system (apart from the unreachable evaporator)
Drew vacuum and Hey presto, It held! A week later and the vacuum was still holding strong. Time for a re-gas.
1 - a new Hella condensor (£110ish)
2 - New pattern part dryer specific to the 8 series (£40)
3 - 9 new o-rings (about 60-70p each at my friendly BMW dealership) two on the condensor, two on the compressor, three on the dryer and two on the charge manifold leading the evaporator. There are another two on the evaporator which I could not reach as they are burried under the dashboard.
4 - a 250ml can of PAG 46 and a few cans of R134a (£40)
5 - 6 new M8 bolts - I had loads in my stash (£?)
£200 later and my A/C is ice cold.... Lovely!
Incidently, if your system is left open as long an mine was then its essential to drop the compressor the drain/refill with PAG oil and replace all the reachable o-rings. There is no way near enough PAG in the R134a 'all in one' cans to lube the system correctly. You will find almost all the AC hex bolts seized on and despite copious amounts of WD40, most will round off and be impossible to remove. I had to cut the heads of a few of mine with an angle grinder. Once separated, I used a handheld plumbers butane torch on the threaded portion to break the Alu/Steel bond and then mole grips to remove the rest - The heat did the trick and undid and came off really easily.
I replaced all the 6mm allen bolts with standard hex M8 bolts so that I dont have the same problem next time.
The AC system is not difficult to work on. Anyone who has an old non working system, have a go! its not difficult at all.
Older R12 cars 1992< should convert to R134a with the following shopping list
New o-rings (less than £10)
New dryer (£40)
New Pressure switch (£35)
High and Low R134a adaptor caps (available on ebay)
Completely drain compressor of mineral oil, wash out with spirits and replace with PAG46 oil.
under bonnet R134a retrofit sticker from BMW.
My next job is to replace that infamous fan sword. I replaced the mosfets and its still playing up. If anyone knows of a good source for a sword please let me know.